Why is Ford recalling the Mustang Mach-E?

Ford’s Recall of the Mustang Mach-E
Ford has issued a recall for nearly 49,000 Mustang Mach-E electric vehicles due to concerns over a safety defect related to the vehicle’s battery. The specific issue involves the potential overheating of the vehicles’ battery high-voltage contactors, which can lead to the vehicle failing to start or losing power while in motion.
Reason for the Recall:
The recall is related to the overheating of the high voltage battery main contactors, which can occur during Direct Current (DC) fast charging and repeated wide open pedal events. This overheating may lead to arcing and deformation of the electrical contact surfaces, resulting in an electric relay switch remaining open or a relay switch welding close from heat.
Affected Vehicles and Expected Repair:
This action affects 48,924 vehicles in the U.S., specifically the 2021 and 2022 model year Mach-E vehicles with extended range. The expected repair involves a software update through an Over-The-Air (OTA) update or by visiting a dealer, with the software becoming available in July.
Recall Details:
The recall includes vehicles manufactured between May 27, 2020, and May 24, 2022, and is limited to extended-range battery and GT models. The issue arises from DC charging and repeated hard acceleration, which can overheat the high-voltage battery main contactors, potentially preventing the contactors from closing or welding them permanently closed. This can result in the vehicle not starting or losing power while driving.
Previous Recall and NHTSA Investigation:
This is not the first time Ford has addressed this issue. In June 2022, Ford issued a recall for over 48,000 Mustang Mach-E electric crossovers due to concerns about a safety defect that could render the vehicle immobile. The initial recall fix involved a software update, but a subsequent investigation by the National Highway Traffic Safety Administration (NHTSA) led to a new recall, limited to extended range vehicles, which includes a replacement high voltage battery junction box.
In summary, Ford’s recall of the Mustang Mach-E is due to concerns over the potential overheating of the vehicles’ battery high-voltage contactors, which can lead to the vehicle failing to start or losing power while in motion. The recall affects a significant number of vehicles and involves a software update or replacement of the high voltage battery junction box to address the issue [[3]].

How many years will Mach-E battery last?

Your Ford Mustang Mach-E battery will ordinarily last between 3 to 5 years, but that can fluctuate heavily depending on weather conditions battery size, type of battery, and driving habits.

Will Mustang Mach-E hold its value?

Strong demand has prompted Ford to stop taking orders for some 2022 Ford Mustang Mach-E models already, but those that do purchase one will find that the crossover is bound to hold its value quite well, as it has now secured a Kelley Blue Book Best Resale Value Award.

Was the Mustang Mach-E failure?

Mustang Mach-Es Recalled Because Full-Throttle Acceleration Can Melt Welds. “Repeated wide open pedal events” and DC fast charging could both lead to overheating in the battery’s main contactors, which is bad.

Is the Mach-E selling well?

Ford Motor Co. cut the price of its electric Mustang Mach-E by as much as $8,100 after its sales tumbled 51% in January when the automaker had to stop offering tax incentives on the plug-in model.

Is Ford losing money on Mach-E?

The bad news. Here’s the kicker about Ford’s record EV sales: The company is still burning cash on each EV that rolls off its production line. In fact, Ford previously estimated its EV business unit, Model e, would lose roughly $4.5 billion in 2023.

What is the Mustang Mach-E controversy?

According to the lawsuit, certain Ford Mach-E vehicles were designed and built with a defective high voltage main battery contactor that can reportedly suddenly and unexpectedly cause the vehicle to lose power, disabling the engine and key safety features. The defect presents a high risk of crash, injury and death.

What is the battery problem with the Ford Mach-E?

What is the issue tied to this safety recall? Direct Current (“DC”) fast charging and repeated wide-open-pedal events can cause the high-voltage battery main contactors to overheat on certain extended-range and GT models.

How long will Mustang Mach-E last?

Your Ford Mustang Mach-E battery will ordinarily last between 3 to 5 years, but that can fluctuate heavily depending on weather conditions battery size, type of battery, and driving habits.

Why did Ford stop making Mach-E?

In April 2022, Ford stopped accepting new orders for the 2022 model year Mustang Mach-E due to its popularity. In June 2022, the CFO of Ford Motor announced that the profitability of the Mustang Mach-E has been wiped out due to increases in the cost of raw materials.

How many miles will a Mach-E battery last?

Ford moved to new battery chemistry for some Mach-E trims in 2023 fitted with the smaller, standard-sized pack. EPA-estimated range figures for the entire lineup go from 224 to 312 miles on a charge, depending on the size of the battery pack and the number of electric motors.