How much does it cost to replace rocker panels on a Ford Expedition?

Cost to Replace Rocker Panels on a Ford Expedition
The cost to replace rocker panels on a Ford Expedition can vary based on the specific parts and labor involved. Here’s a breakdown of the estimated costs:
– Parts Cost: The cost of replacement rocker panels for a Ford Expedition can range from $78 to $4,000, depending on the type and quality of the panels. Aftermarket rocker panels are available at affordable prices, offering a cost-effective solution for replacing corroded or damaged panels.
– Labor Cost: The labor cost for replacing rocker panels on a Ford Expedition typically ranges from $1,200 to $1,600. This cost includes the heavy labor involved in removing the doors and panels, cutting out the old rocker panels, and welding in new panels if necessary. The process can take up to 16 hours or longer to replace the rocker panels on both sides.
– DIY Cost: If you have advanced skills in sheet metal and welding, and choose to replace the rocker panels yourself, the cost can range from $1,000 to $4,000. However, this is considered an advanced level of difficulty, and it’s important to ensure the integrity of the vehicle is maintained, especially if there is significant rust affecting the cabin.
It’s important to consider the specific model year of the Ford Expedition when sourcing replacement parts, as different models may require different types of rocker panels. Additionally, the cost of painting or finishing the replacement panels should also be factored into the overall cost of the replacement process.
If you have the necessary skills and equipment, replacing the rocker panels yourself can be a cost-effective option, but it’s essential to ensure the proper fit, form, and function of the replacement panels to maintain the structural integrity of the vehicle.
If you have any further questions or need assistance with specific parts or procedures, feel free to ask for more details!

Is it better to weld or glue rocker panels?

Both methods work. With adhesive you need two 100% cleaned metal sides to apply the adhesive too, clamp or mechanical connection, screws or rivets. So, if your lapping your corners, new corner overlapping body by a few inches , adhesive will work fine. If butt joing then welding is the only option.

Is it expensive to replace rocker panels?

You might be wondering about the cost to replace rusted or broken rocker panels. A rocker panel replacement may cost you anywhere between $50 and $250 on parts alone. Some items may be priced higher depending on the brand you choose. Labor may cost you around $1000 to $4000.

Can you drive without rocker panels?

However, it is advisable not to drive it at all, as the absence of rocker panels compromises the car’s structural integrity. Without rocker panels, the forces of an accident can impact other body parts more severely.

Can you fix rusted rocker panels?

Most rust on a car happens on the rocker panels. I use structural foam to fill the holes and then coat them with Body filler to give it some nice structure. Then I paint the bottom black so there is no finish work. The entire process takes about an hour.

Are rocker panels structural?

Rocker panels are stamped pieces of strong metal that form part of the structural body of the car. They are an integral part that runs along the side of your car between the front and rear wheel wells.

Can you drive with a damaged rocker panel?

Driving a vehicle with severely rusted or damaged rocker panels may not only compromise your safety but also put you in violation of road safety regulations. In many regions, operating a vehicle in such conditions can lead to fines or even being deemed unsafe and unfit for road use.

How long does it take to replace a rocker panel?

I replaced the outer and reinforcement panels but kept the inner. The physical cut out of old rockers and weld in of new ones took me about 32 man hours to do both sides. Some bodywork and paint prep took the total to about 50 hours and paint on top of that.

Do rocker panels have to be welded?

Full rocker panels will completely replace that area of your vehicle. The old panel will need to be cut out and the new panel welded in its place. As with any welding project, the installation of full rocker panels requires at least a moderate level of skill.

How hard are rocker panels to replace?

Replacing your rocker panels isn’t work for a beginner, but if you use the correct replacement rocker panels and the right tools, it can be done. Installing new rocker panels will extend the life of your truck and keep it on the road.

How serious is rocker panel rust?

Yeah, rusted out rocker panels are definitely a serious concern. Generally it means the only thing holding the car together with any strength is the roof!